fix(startup): thread-exhaustion resilience — cap workers, never panic

Port of upstream grok-build 0.2.113/0.2.114 fixes, extended to Kigi's
startup order.

- kigi-tty-utils runtime module: worker-cap policy (8 max) — tokio's
  per-core default pins 100+ thread slots on many-core shared hosts
  against RLIMIT_NPROC / pids.max, and later spawns die with EAGAIN.
- kigi-bin builds the main runtime with capped workers and reports an
  out-of-threads host with a diagnostic + exit(1) instead of a panic.
- The pre-runtime optimization threads (HTTP warmup, early model
  prefetch) spawn recoverably and degrade — their panic would have
  preempted the runtime's own diagnostic.
- The per-session actor thread and its runtime report spawn/build
  failure through the existing acp::Error / AgentBuildError boundaries
  (new RuntimeBuild variant) instead of panicking the agent host.
- fsnotify's watcher thread spawn maps into FsNotifyError::WatcherStart
  so callers degrade instead of crashing.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01KSy9S31pZNWXtRZNVJ1sDf
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ZacharyZhang-NYandClaude Fable 5 committed 2026-08-27 11:28:17 -04:00
1 parent bf93091416
commit 97de661554
8 files changed
+144 -17

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@@ -17,6 +17,11 @@ pub enum AgentBuildError {
#[error("IO error during agent construction: {0}")]
IoError(#[from] std::io::Error),
/// The per-session runtime could not be built — fd or thread
/// exhaustion (EMFILE/EAGAIN), not a definition problem.
#[error("failed to build the session runtime: {0}")]
RuntimeBuild(std::io::Error),
/// Carries template line numbers and surrounding context.
#[error("template rendering error: {0}")]
MiniJinjaError(#[from] minijinja::Error),